Maintenance Optimization

Maintenance and logistics policies have a strong effect on asset performance, profitability and safety. The best practice KPI (Key Performance Indicator) for annual maintenance cost is 2.5% of Replacement Asset Value (RAV). When maintenance and logistics are not optimal, the annual cost is much higher due to production losses and expensive corrective maintenance.

 

BQR provides consulting for maintenance and logistics optimization. The process is based on RCM (Reliability Centered Maintenance) methodology, using BQR’s software to save time, achieve accurate predictions regarding the asset behavior, and optimize the maintenance policy.

Optimization Modules Include

  • Repair or Replace policy
  • Scheduled Maintenance
  • Scheduled Inspections
  • Inventory Spare Parts quantities

Who can benefit from this service?

  • Integrators and operators of BOT (Build, Operate, Transfer) projects who want to minimize the cost of OPEX + CAPEX. Initial optimization can be done during the bidding and initial design stage
  • Owners of assets that are due for an overhaul
  • Operators of asset intensive facilities with high maintenance cost
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Consulting is customized for each customer, however, the service usually follows the following analysis steps: